BIS20 - Concrete Spraying Machine

BIS20 Concrete Spraying Machine

34 m3/h concrete spraying capacity (theoretical), ROPS & FOPS Level 2 certified closed cabin for underground mines, 4x4 all-wheel drive, powershift transmission, articulated steering. BIS20 is equipped with Titan concrete pump with casted body hopper and hydraulic vibrator, spraying head with 360o rotation, +135o / -135o tilt and 8o oscillation, robust manipulator with 8.5m vertical and 9.0 m horizontal spraying reach at 4m distance from working face. Thanks to its high degree of articulation, BIS20 is quite outstanding in sharp-turn underground mining ramps.

MANIPULATOR

Robust manipulator with 9,2 m vertical and 7,0 m horizontal spraying reach.

SPRAYING HEAD

360 degree rotation, +135o / – 135o tilt and 9o oscillation.

COMPRESSOR

Onboard electric screw compressor with 10,3 m3 /min air flow rate.

ADDITIVE TANK

ADDITIVE TANK – 1.000 litre capacity

ADDITIVE PUMP

ADDITIVE PUMP – Peristaltic hose pump driven by 1,1 kW electric motor.

REMOTE CONTROL

REMOTE CONTROL – Cable or radio remote control for all nozzle, manipulator, dosing and concrete pump functions.

CONTROL PANEL

Duplex control panel with pushbuttons and indicating lights for concrete and dosing functions.

CONCRETE PUMP

Titan concrete pump with casted body hopper and hydraulic vibrator.

WATER PUMP AND HOSE

135 bar – 16 lt/min high pressure washer.

OPERATOR CABIN

Closed cabin with 180 degree pivoting operator’s seat and ROPS / FOPS level 2 certification.

CAMERA SYSTEM

Rear view camera and LCD screen in operator cabin.

STEERING

3 steering modes; Four-Wheel Steering, Front-Wheel Steering and Crab Steering.

1-Diesel Engine

Make / Model:                            Deutz TCD 2013 L4 2V

Max. Power:                                    129 kW at 2300 rpm

Max. Torque:                                  670 Nm at 1600 rpm

Engine Emission:             EU Stage 3A / US EPA Tier 3

Diesel Tank:                                                              140 l

With Catalytic Converter and Silencer

2- Transmission

Make / Model:                                Dana Spicer T24.000

                                                                         Powershift

                         Automatic 3-speed forward and reverse

                                                               Four-wheel drive

3-Axles & Tyres

Make / Model:                                       Dana Spicer 113

Type:                                                                  Planetary

Front:                                                      +/- 8° Oscillating

Rear:                                                                         Rigid

Tyres:                                                               12.00 – 20

4-Performance

Max. Gradient:                                                           30%

Max. Speed:                                                    24.5 km/h

Max. Tractive Effort:                                             122 kN

5-Steering

                                                           Articulation, +/- 40°

                                                                     Orbitrol Type

6-Braking System

Service Brake:       Hydraulically powered two-circuit oil

                        immersed multidisc brakes in both axles

Safety/Parking Brake:                               Spring applied

                                                 hydraulic released SAHR

                                                                             Fail safe

7-Chassis

Type:                               Articulated, high strength steel

Stabilizers:                                             2 pcs, extendible

8-Hydraulic System

Pump Type:                 Fixed and variable displacement

Max. Pressure:                                                     210 bar

Flow Rate:                                    290 l/min at 1450 rpm

                                         125 l/min at 2300 rpm (Diesel)

Hydraulic Oil Tank:                                                   325 l

Return Oil Filter:                                                     20 µm

                 Oil level, filtration and temperature indicators

9-Electric System

Battery:                                               24 V – 2 x 105 Ah

Protection:                                                                 IP65

Lights:                                                                               

         4 x 1500 Lumen Led in front of the operator cabin

         2 x 1500 Lumen Led behind of the operator cabin

                                       2 x 1500 Lumen Led at bumper

                                         2 x 1500 Lumen Led on boom

                                       1 x 1500 Lumen Led on hopper

                                                 Turn signals and taillights

Box Type:                                                  Stainless steel

Beacon Lamp:                                              Amber color

10-Titan Closed Operator Cabin

  • Closed 1-person cabin
  • ROPS & FOPS level 2 certified
    (EN ISO 3471:2008 / EN ISO 3449:2008)
  • Mechanical suspension with manual tilt, weight, height adjustable, “T” shaped seat with 3-point seat belt (Forward tilting system)
  • Cabin heater
  • Rear view camera and LCD screen in operator cabin
  • Levers and indicators for all driving controls
  • In-Cabin radio output and location (12V)
  • Cabin lighting
  • Heated wing mirrors
  • Document box
  • Transparent protection plate on the windshield

11-Dimensions & Weight

Weight:                                   16500 kg (Approximately)

Length:                                                            10940 mm

Width:                                                                2300 mm

Height:                                                               2550 mm

Inner Turning Radius:                                       4700 mm

Outer Turning Radius:                                      7985 mm

12-Miscallaneous

  • Warning plates and decals
  • Tool box
  • 2x4 kg portable fire extinguisher (1 in operator cabin)
  • 2 pcs Wheel chocks
  • Front towbar
  • Back-up alarm and light
  • Battery isolator switch

13-Manipulator

Max. Spray Reach at Vertical:                                9.8 m

Max. Spray Reach at Horizontal:                           8.3 m

14-Spraying Head

Rotation:                                                                    350°

Tilt:                                                                        +/- 135°

Oscillation:                                                                     8°

15-Concrete Pump

Make / Model:              Titan hydraulically driven double

                                                                      piston pump

Max. Capacity:                               34 m3/h (Theoretical)

Concrete Cylinder:                                  180 x 1000 mm

Max. Concrete Pressure:                                       50 bar

Max. Hydraulic Pressure:                                    210 bar

Hopper Volume:                                                        250 l

Concrete Line Diameter:                           5” – 4” – 3 ¼”

                                  Hydraulic vibrator on hopper grate

Hydraulically controlled shutter at bottom (hopper flush)

16-Power Pack

  • 1470 rpm Electric motor
  • 55kW – 400V – 50Hz – IP55
  • Diesel engine PTO driven hydraulic system for cleaning against power cut

17-Cable Reel    

Drive:                                                                 Hydraulic

Power:                                                          400 V 50 Hz

Cable Length:                                                           50 m

Cable Cross Section:             3 x 70 mm2 + 1 x 35 mm2

                                     3 x 70 mm2 + 3 x 16mm2(Option)

                                                     Stainless collector box

18-Cable Remote Control

Type:                                                                        Cable

Cable Length:                                                           15 m

Specifications:

  • All nozzle and manipulator movements
  • Nozzle oscillation
  • Air line on/off
  • Dosing on/off
  • Dosing flow rate adjustment
  • Concrete pumping/reverse
  • Emergency stop
  • Horn

19-Compressor

Make:                                                                   Ekomak

Type:                                      Electric screw compressor

Power:                                                                    55 kW

Max. Air Flow:                                               10.2 m3/min

Max. Working Pressure:                                          6 bar

Cooling Fan Motor:                                               1.1 kW

20-Dosing System

Type:                 Frequency convertor controlled electric

                                                           driven piston pump

Power:                                                                   1.5 kW

Max. Flow Rate:                                                     600 l/h

Max. Working Pressure:                                          8 bar

Additive Tank:                                         500 l (Stainless)

                                              Stainless steel additive line

21-High Pressure Washing System

Pump Drive:                                                      Hydraulic

Pressure:                                                              135 bar

Flow Rate:                                                            16 l/min

Hose Length:                                                            10 m

Water Tank:                                                                75 l

22-Other

  • Centralized greasing system

23-Options

  • Automatic centralized lubrication system
  • Electrical outlet in the cabin 220 Volt - 150 Watt
  • Air-conditioner (Heating and Cooling) in the cabin
  • Wireless remote control
  • Manuel activated fire extinguishing system
  • Automatic and manual activated fire extinguishing system (Linear wired)
  • PLC Concrete and dosage control system
  • PLC Concrete and dosage monitoring system
  • Placing rubber on the cabin roof to protect against corrosion from rebound deposition (Standards B33)
  • High pressure wall washing kit (water scaler)
  • 24 V emergency steering
  • Diesel particulate filter - DPF
  • EU Stage 5 diesel engine
  • Additional side view camera
  • Form oil system
  • Spare wheel
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